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CNC Milling of Aluminum Thermal Block Test Plate

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Offering top-quality machining services, Wordingham Technologies manufactures critical-to-function custom optics components used within the medical industry. With a strong reputation for producing precision instrumentation, we were contacted by a client located in Germany to construct a thermal block test plate. Possessing over 5,000 individual dimensions, we manufactured this complex component to meet exact client specifications.

Using our 5-axis Mori Seiki NV5000 vertical machining center, we machined the plate to measure precisely 4.681″ in overall length, 3.261″ in width, and .560″ in height. Our advanced machine tools allow us to maintain tight tolerances of .002″ for the true position and .002″for flatness on this project. Each pocket is parabolic, and there is 96 total. The plate was made from 6063-T5 aluminum material and was provided a smooth, 16 RMS electroless nickel finish per AMS 2404 specifications.

We ensured each piece met exact design requirements with good worry-free quality through a series of in-process testing, Auto CMM, and statistical analysis. Furthermore, all inspection requirements are determined by our quality supervisor and customer print.

Using our advanced CNC milling technology, we successfully constructed a thermal block test plate for the medical industry. This complex precision instrument was ROHS compliant and successfully met our customer’s unique design requirements. After manufacturing was complete, we shipped this product to our client’s facility in Germany.

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SPIE Photonics West 2025
28 Jan – 30 Jan, 2025
Rochester, New York
Booth 143

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01 Apr – 03 Apr, 2025
San Diego, California
Booth TBD

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The Equal Employment Opportunity Clause required under Executive Order 11246, and the employee notice clause pertaining to employee rights under the National Labor Relations Act, set forth in 29 CFR Part 471 Appendix A to Subpart A, are incorporated by reference in this purchase order. By accepting this purchase order, vendor additionally certifies that, to the extent applicable, this contractor and subcontractor shall abide by the requirements of 41 CFR §§ 60-1.4(a), 60-300.5(a) and 60-741.5(a). These regulations prohibit discrimination against qualified individuals based on their status as protected veterans or individuals with disabilities and prohibit discrimination against all individuals based on their race, color, religion, sex, sexual orientation, gender identity, or national origin. Moreover, these regulations require that covered prime contractors and subcontractors take affirmative action to employ and advance in employment individuals without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, protected veteran status or disability, that it complies with the authorities cited above, and that it does not maintain segregated facilities or permit its employees to perform services at locations where segregated facilities are maintained, as required by 41 CFR 60-1.8.